Complaints & Recalls
Official Safety Recalls - Important!
62 RecallsThese are official manufacturer recalls ordered by NHTSA for safety defects. If you own this vehicle, contact your dealer immediately for free repairs.
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 All American and 2021-2024 Vision transit buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.
Mfg Campaign: R23CK (NSB)
Recall Date: Oct 11, 2024
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.
Mfg Campaign: R23CK (SB)
Recall Date: Oct 11, 2024
Blue Bird Body Company
Safety Issue:
Blue Bird Bus Company (Blue Bird) is recalling certain 2018-2021 Vision transit buses equipped with 6.8L gasoline engines. The coating on the fuel lines may have been improperly applied, which can result in a fuel leak.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Recall Date: Aug 12, 2024
Blue Bird Body Company
Safety Issue:
Blue Bird Bus Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with 6.8L gasoline engines. The coating on the fuel lines may have been improperly applied, which can result in a fuel leak.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Recall Date: Aug 12, 2024
Blue Bird Body Company
Safety Issue:
Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.Please be reminded of the following requirements:You are required to submit a draft owner notification letter to this office no less than five days prior to mailing it to the customers.Also, copies of all notices, bulletins, dealer notifications, and other communications that relate to this recall, including a copy of the final owner notification letter and any subsequent owner follow-up notification letter(s), are required to be submitted to this office no later than 5 days after they are originally sent (if they are sent to more than one manufacturer, distributor, dealer, or purchaser/owner).Under 49 U.S.C. 30112(a), it is illegal for anyone, including a manufacturer, distributor, dealer, or retailer to sell an item of equipment or vehicle that fails to comply with all applicable Federal motor vehicle safety standards.As stated in 49 U.S.C. 30118(f), submission of eight consecutive quarterly reports followed by three annual reports is required. As described in 573.7, submission of the first of eight consecutive quarterly status reports is required within one month after the close of the calendar quarter in which notification to purchasers occurs. Therefore, the first quarterly report will be due on, or before, 30 days after the close of the calendar quarter. The first of three consecutive annual status reports will be due on, or before, 1 year after the eighth quarterly report was submitted.
Recall Date: Jul 19, 2024
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2023 Vision school buses. The diesel tank that supplies the fuel fired heater was improperly designed and may leak fuel. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, "Fuel System Integrity."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R24DA
Recall Date: May 23, 2024
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 Vision 2020-2023 All American school buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R24CM-SB
Recall Date: Feb 7, 2024
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 Vision school buses. Firmware in the multiplex module may cause the warning lights to deactivate and the stop arm to retract without warning.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R24CX (SB)
Recall Date: Feb 2, 2024
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R23CH (School Bus)
Recall Date: Jun 13, 2023
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All American and Vision School Buses, equipped with PowerDrive 7000 electric drive systems. The System Control Module (SCM) may activate the anti-rollback feature, causing the vehicle to reverse faster than expected when the vehicle is in reverse and pointing downhill with the brake pedal not applied.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R23CG (SB)
Recall Date: Apr 18, 2023
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2013-2021 Vision school buses equipped with Ford 6.8L LPG engines. The LPG supply line may be damaged from contact with the RH park brake cable, which can result in a fuel leak.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R22CA-SB
Recall Date: Oct 4, 2022
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R22BX-NSB
Recall Date: Aug 4, 2022
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2017-2023 Blue Bird Vision school buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R22BX-SB
Recall Date: Aug 4, 2022
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during operation.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mfg Campaign: R22BY-SB
Recall Date: Jul 14, 2022
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The drivetrain may experience an electromagnetic noise on the Control Area Network (CAN) bus, which may cause a loss of electrical power to the power steering pump.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R21BG-SB
Recall Date: Apr 28, 2021
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American school buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake System."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R21BE-SB
Recall Date: Apr 22, 2021
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The electric drive train cannot detect isolation faults when the high voltage contactors are closed.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R21BD-SB
Recall Date: Apr 12, 2021
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2022 Vision and 2022 All American school buses equipped with hydraulic brakes and electronic stability control (ESC). The Hydraulic Brake control unit (ECU) may not have been programmed correctly, possibly causing the ESC to malfunction.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R21BC-SB
Recall Date: Feb 17, 2021
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American buses. The seats with integrated 3-point seat belts may have been installed incorrectly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R21BB-SB
Recall Date: Feb 12, 2021
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2021 Vision and All American buses. The nut that secures the steering wheel to the steering shaft may not have been properly tightened.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AY-NSB
Recall Date: Aug 5, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2021 Vision and All American school buses. The nut that secures the steering wheel to the steering shaft may not have been properly tightened.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AY-SB
Recall Date: Aug 5, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All-American and 2019-2021 Vision school buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AX
Recall Date: Jul 15, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Vision and All-American transit buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AX-NSB
Recall Date: Jul 15, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Blue Bird Vision school buses powered by Compressed Natural Gas (CNG) or Liquefied Petroleum Gas (LPG). The castle nuts used to connect the steering drag link to the steering arm may have not been correctly tightened, potentially causing separation of the drag link.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AW-SB
Recall Date: Jun 15, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American buses equipped with factory-installed air conditioning (A/C) systems. The A/C circuit breaker may have been installed incorrectly.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AR-NSB
Recall Date: May 12, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses equipped with factory-installed air conditioning (A/C) systems. The A/C circuit breaker may have been installed incorrectly.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AR-SB
Recall Date: May 12, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses. The foot pedal parking brake assembly may have been improperly assembled possibly resulting in a failure to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AP-SB
Recall Date: May 8, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and 2021 All American buses. The foot pedal parking brake assembly may have been improperly assembled possibly resulting in a failure to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AP-NSB
Recall Date: May 8, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with Ford 6.8L gasoline engines with an optional right-hand mounted parking brake lever. Due to improper routing of the parking brake cables, the parking brake cable may contact and chafe the gasoline fuel line, potentially causing a fuel leak.
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AQ-SB
Recall Date: May 5, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2006-2021 Vision and 2007-2013 All American school buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AO-SB
Recall Date: Apr 27, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, "School Bus Passenger Seating and Crash Protection."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R20AM-SB
Recall Date: Mar 3, 2020
Blue Bird Body Company
Safety Issue:
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 All American and Vision school buses. An insufficient number of rivets were installed in the roof sheets, allowing the roof sheets to separate in the event of a severe impact. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 221, "School Bus Body Joint Strength."
Potential Risk:
FREE Recall Solution:
Additional Details:
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Mfg Campaign: R19AH
Recall Date: Oct 4, 2019
Consumer Complaints
1 ComplaintBlue Bird Body Company
Defect Description:
SERVICE BRAKES
Potential Consequences:
There is an issue with the braking systems on the Bluebird buses which cause the brake lights to illuminate constantly, fail to illuminate, limit acceleration, and/or receive a "loss of brake input" warning message on the dash cluster. We have 43 Buses of like Year Models ranging from 2021 - 2022 Bluebird, Vision, that we have documented 38 separate repairs for 28 buses in our fleet related to the braking system. The brake pedal experiences excessive back travel that causes damage to the brake switch (part number 10026469). The cause of the excessive back travel is a gap between the pedal stop, rubber bumper, and switch mounting bracket. There is not enough adjustment area in the switch mounting bracket to prevent the excessive brake pedal back travel. Once the brake switch becomes damaged multiple issues become possible. There is potential for constant brake light illumination, no brake light illumination, a loss of brake input warning message, and sudden stopping of vehicle acceleration. The brake light illumination is not found consistently during the pre-trip inspection process due to the usage of the pre-trip lighting sequence button that provides false confidence that the brake lights are working properly. What component or system failed or malfunctioned, and is it available for inspection upon request? The brake switch failed parts are being returned to Bluebird for Warranty parts replacement. How was your safety or the safety of others put at risk? The multiple symptoms listed above produce various safety issues for the buses and other vehicles on the road. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, Multiple vehicles have experienced the same issue and the switches are being replaced as a repair. Multiple vehicles have reoccurring issues with the replaced switches. The local dealer has gone to the manufacturing facility and addressed the issue them.
Corrective Action:
There is an issue with the braking systems on the Bluebird buses which cause the brake lights to illuminate constantly, fail to illuminate, limit acceleration, and/or receive a "loss of brake input" warning message on the dash cluster. We have 43 Buses of like Year Models ranging from 2021 - 2022 Bluebird, Vision, that we have documented 38 separate repairs for 28 buses in our fleet related to the braking system. The brake pedal experiences excessive back travel that causes damage to the brake switch (part number 10026469). The cause of the excessive back travel is a gap between the pedal stop, rubber bumper, and switch mounting bracket. There is not enough adjustment area in the switch mounting bracket to prevent the excessive brake pedal back travel. Once the brake switch becomes damaged multiple issues become possible. There is potential for constant brake light illumination, no brake light illumination, a loss of brake input warning message, and sudden stopping of vehicle acceleration. The brake light illumination is not found consistently during the pre-trip inspection process due to the usage of the pre-trip lighting sequence button that provides false confidence that the brake lights are working properly. What component or system failed or malfunctioned, and is it available for inspection upon request? The brake switch failed parts are being returned to Bluebird for Warranty parts replacement. How was your safety or the safety of others put at risk? The multiple symptoms listed above produce various safety issues for the buses and other vehicles on the road. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, Multiple vehicles have experienced the same issue and the switches are being replaced as a repair. Multiple vehicles have reoccurring issues with the replaced switches. The local dealer has gone to the manufacturing facility and addressed the issue them.
Additional Notes:
There is an issue with the braking systems on the Bluebird buses which cause the brake lights to illuminate constantly, fail to illuminate, limit acceleration, and/or receive a "loss of brake input" warning message on the dash cluster. We have 43 Buses of like Year Models ranging from 2021 - 2022 Bluebird, Vision, that we have documented 38 separate repairs for 28 buses in our fleet related to the braking system. The brake pedal experiences excessive back travel that causes damage to the brake switch (part number 10026469). The cause of the excessive back travel is a gap between the pedal stop, rubber bumper, and switch mounting bracket. There is not enough adjustment area in the switch mounting bracket to prevent the excessive brake pedal back travel. Once the brake switch becomes damaged multiple issues become possible. There is potential for constant brake light illumination, no brake light illumination, a loss of brake input warning message, and sudden stopping of vehicle acceleration. The brake light illumination is not found consistently during the pre-trip inspection process due to the usage of the pre-trip lighting sequence button that provides false confidence that the brake lights are working properly. What component or system failed or malfunctioned, and is it available for inspection upon request? The brake switch failed parts are being returned to Bluebird for Warranty parts replacement. How was your safety or the safety of others put at risk? The multiple symptoms listed above produce various safety issues for the buses and other vehicles on the road. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, Multiple vehicles have experienced the same issue and the switches are being replaced as a repair. Multiple vehicles have reoccurring issues with the replaced switches. The local dealer has gone to the manufacturing facility and addressed the issue them.
Mfg Campaign: 11504844
Recall Date: Feb 1, 2023
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Valencia, CA • 36 yrs
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